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Design and production process of metal badge

Date£º2021/8/9

Iron paint badge and copper printing Badge


    1¡¢ Iron paint badge and copper printing badge belong to relatively affordable badge types. They have their own advantages and are widely used by customers with different needs and market needs


2¡¢ Now let's introduce it in detail -- the following:


    1. Generally, the thickness of iron paint badge is 1.2 mm and the thickness of copper printed badge is 0.8 mm, but generally speaking, the copper printed badge will be slightly heavier than the iron paint badge


    ¡ï 2. The production cycle of copper printed badges is shorter than that of iron painted micro badges. Copper is more stable than iron and easier to keep, and iron is easier to oxidize and rust


    ¡ï 3. The iron baking paint micro badge has obvious concave convex feeling, while the copper printing badge is flat. However, since both of them often choose to add Polly, the difference is not very obvious after adding Polly


    ¡ï 4. There will be metal wires between various colors and lines for iron baking paint micro badges, but there is no copper printing badge


    ¡ï 5. In terms of price, copper printed badges are cheaper than iron painted badges.


    Process 1: Design badge artwork. Adobe Photoshop, Adobe Illustrator and Corel Draw are commonly used in the design of badge drawings. If you want to generate 3D micro badge results, you need the support of 3D Max and other software. As for the color system, Pantone solid coated is used in the world, because Pantone color system can better match colors and reduce the possibility of color difference.


    Process 2: manufacturing badge mold. Remove the lost color of the manuscript designed by the computer and make it into a concave convex metal corner manuscript revealed by the corner color. On the sulfuric acid paper printed in a certain proportion, the engraving template is made by exposure with photosensitive ink, and then the engraving machine is used to engrave the template according to the appearance of the engraving template. After the mold engraving is completed, it is also necessary to heat treat the model to enhance the hardness of the mold.


    Process 3: suppression. Put the mold device that is often heat treated on the pressing table, and put the pattern on different badge manufacturing materials such as copper or iron sheets.


    Process 4: blanking. Use the tool die made in advance to punch the articles down according to their shape. Process 1: design the badge drawing. Adobe Photoshop is commonly used in the design of badge drawings,


    Adobe Illustrator and Corel Draw need the support of software such as 3D Max if they want to generate 3D micro chapter results. As for the color system, Pantone solid coated is used in the world, because Pantone color system can better match colors and reduce the possibility of color difference.


    Process 2: manufacturing badge mold. Remove the lost color of the manuscript designed by the computer and make it into a concave convex metal corner manuscript revealed by the corner color. On the sulfuric acid paper printed in a certain proportion, the engraving template is made by exposure with photosensitive ink, and then the engraving machine is used to engrave the template according to the appearance of the engraving template. After the mold engraving is completed, it is also necessary to heat treat the model to enhance the hardness of the mold.


    Process 3: suppression. Put the mold device that is often heat treated on the pressing table, and put the pattern on different badge manufacturing materials such as copper or iron sheets.


    Process 4: blanking. Use the tool die made in advance to wash the articles down with a punch according to their shape.


    Process 5: polishing. Put the articles washed down by the knife die into the polishing machine for polishing, remove the missing stamping burrs and improve the brightness of the articles.


    Process 6: Welding badge accessories. Solder the badge on the back of the item to standardize the accessories.


    Process 7: plating and coloring the badge. According to the customer's requirements, the micro badge can be plated with gold, silver, nickel, red copper, etc., and then the badge can be colored, finished and baked at high temperature according to the customer's requirements, so as to enhance the color fastness.


    Process 8: package the manufactured micro chapter according to the customer's requirements. Packaging is generally divided into popular packaging and high-end packaging, such as brocade box. For this, we generally operate according to the requirements of customers.

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