Metal badge customized wholesale operation process decryption
Metal badge belongs to a kind of badge (medal), which is mainly made by stamping, die casting and plate biting. The surface of the badge can be electroplated with gold, ancient gold, ancient silver and nickel. It has the characteristics of simple and smooth lines, concave and convex patterns, and can use baking paint, enamel, printing and other surface color technology to make the products more rich. Gold and silver badges are the most expensive, followed by copper badges, zinc alloy badges and iron badges. Metal badges customized wholesale can determine the operation process and price cost according to the material.
characteristic
Metal badge protoembryo is the first step to make paint badge, soft Enamel Badge, glue dropping badge, printing badge and concave and convex badge. Metal badge is processed into exquisite badge with rich colors through paint baking or soft enamel process.
The metal badge has a strong three-dimensional sense and a prominent sense of various patterns. It is the most used badge product among high-end users. If the metal badge is made into concave and convex pattern without color, the production period will be shorter, which is suitable for mass production of badges.
Badge customization wholesale production process
Process 1: Design badge draft. With the popularization of computer technology, computer drawings replace the previous manual drawings. The commonly used software for the design of badge draft are Adobe Photoshop, Adobe Illustrator and Corel Draw. If you want to generate 3D badge draft, you need the support of 3D Max and other software. As for color system, Pantone solid coated is usually used, because Pantone color system can better match colors and reduce the possibility of color difference.
Process 2: making badge mold. Take out the color of the manuscript designed by the computer and make it into a black-and-white manuscript with black and white color representing concave convex metal. Print it on sulfuric acid paper according to a certain proportion and use the method of photosensitive ink exposure to make the engraving template, and then use the engraving machine to make the engraving according to the appearance of the engraving template. When the mold is finished, heat treatment is needed to strengthen the hardness of the mold.
Process 3: suppression. The often heat-treated mold is installed on the platen, and the pattern is transferred to copper or iron and other different badge making materials.
Process 4: blanking. Use the tool mould made in advance to punch down the product according to its shape.
Process 5: polishing. Put the products punched down by the die into the polishing machine to remove the burr and improve the finish of the products.
Process 6: Welding badge accessories. Solder the back of the product with the badge, standard accessories or customer required accessories.
Process 7: plating and coloring the badge. According to the requirements of customers, the badges can be plated with gold, silver, nickel, copper, etc., and then the badges can be colored according to the requirements of customers, and then baked at high temperature to enhance the color fastness. Through this step, a complete badge meeting the requirements of the guests will be produced.
Process 8: packaging the made badges according to the customer's requirements. Packaging is generally divided into ordinary packaging and high-end packaging, such as brocade box, etc. we generally operate according to the requirements of customers.
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